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Machining

 
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Machining


Thanks to massive investments the machining department of ZLKL is one of the most modernly equipped Job-Shops in Central Europe. 
 

We offer complex and complete services from cooperation on the cost-effective design of the product, proposal of the system of its manufacture and actual production of the prototype, all the way to implementation of the serial production. 

In close cooperation with leading manufacturers of machines and tools we create a cutting-edge application of machining. We manufacture parts for the automotive and the electro-technical industry in series from one to thousands pieces annually. 
 

The commonly machined materials include steel, gray and ductile cast iron, steel, stainless steel and aluminum. 
 

In technical preparation support of the manufactory we use a CAD/CAM software. We are proud to develop and produce fixtures, jigs and special tools in our own tool-making shop.

 

Machinery and Products

Technology of turning

 

  • ​15 CNC horizontal turning machines of maximum diameter of machining 450 mm and maximum length of machining 1500 mm; C-axis, Y-axis, propelled tools
  • 2 CNC vertical turning machines of maximum diameter of machining 900 mm; C-axis, propelled tools

  • 3 vertical pick-up turning machines of maximum diameter of machining 450 mm; C-axis, propelled tools

Technology of milling

 

  • 8 CNC horizontal machining centers; 4 axes, maximum dimensions of the output piece 800 x 800 mm
  • 5 CNC vertical machining centers; 4 axes, maximum dimensions of the output piece 1 200 x 700 mm

 

Other technology

 

  • ​pressure leak test of casts
  • washing and degreasing of components

  • cylindrical grinding up to 300 mm diameter and 1 000 mm length

Important projects

Daimler AG

components for gearboxes

MAN Trucks & Buses

cam shaft holders

Continental Automotive

Common Rail components

Siemens, s.r.o.

 Elektromotory Mohelnice - flanges, shafts and housings of low-voltage async engines

NIDEC

Leroy Somer, a part of Emerson group - flanges, shafts and flywheels of alternators 

Asco Numatics

 a part of Emerson group - fittings and flanges for flowmeters

Itron Haguenau

 fittings for energetics and water industry